MaterialsWeek 2025
Lecture
03.04.2025
Reactive vapor-phase dealloying-alloying: A green pathway towards bulk nano-structured porous alloys
SW

Dr. Shaolou Wei

Max-Planck-Institut für Nachhaltige Materialien GmbH

Wei, S. (Speaker)¹; Raabe, D.¹
¹Max Planck Institute for Sustainable Materials, Düsseldorf
Vorschau
21 Min. Untertitel (CC)

For millennia, alloying has been the greatest gift from metallurgy to humankind: a process of mixing elements, propelling our society from the Bronze Age to the Space Age. Dealloying, by contrast, acts like a penalty: a corrosive counteracting process of selectively removing elements from alloys or compounds, degrading their structural integrity over time. In this talk, we will show that when these two opposite metallurgical processes meet in a reactive vapor environment, profound sustainable alloy design opportunities become accessible, enabling bulk nano-structured porous alloys directly from oxides, with zero carbon footprint. We introduce thermodynamically well-grounded treasure maps that turn the intuitive opposition between alloying and dealloying into harmony, facilitating a quantitative approach to navigate synthesis in such an immense design space. We demonstrate this alloy design paradigm by synthesizing nano-structured Fe-Ni-N porous martensitic alloys fully from oxides in a single solid-state process step, and substantiating the critical kinetic processes responsible for the desired microstructure.

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