MSE 2024
Poster
Material Challenges in Additive Manufacturing of Compact-type High-temperature Heat Exchangers Using Nickel-based Superalloy Haynes 282
JK

Jibi Kunnackath Krishnan (M.Eng.)

Indian Institute of Technology Madras

Kunnackath Krishnan, J. (Speaker)¹
¹Indian Institute of Technology Madras, Chennai (India)

Heat exchangers are essential components in various heat management systems like aerospace, automotive, and power generation equipments. Compactness is one of the primary criteria used for evaluating a heat exchanger, which is calculated as the heat transfer area to volume ratio. Additive manufacturing techniques can effectively be used to fabricate complex-shaped heat exchanger geometries with very high surface area-to-volume ratios. The operating conditions for heat exchangers in next-generation power plants are demanding temperatures up to 7200C, pressures of 200 bar, and the potential to resist corrosion and oxidation. Nickel-based superalloys are suitable materials for manufacturing compact-type heat exchangers for high-temperature applications. Haynes 282 alloy is one such alloy that offers a balance of long-term creep strength, thermal stability, oxidation resistance, weldability, manufacturability, and repairability. In this research work, the suitability of Haynes 282 alloy to manufacture compact, high-temperature heat exchangers is investigated through microstructural and mechanical studies of the Laser Powder Bed Fusion manufactured heat exchanger parts.

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