MSE 2024
Lecture
24.09.2024
ICME-guided design of novel dispersoid strengthened alloys for additive manufacturing.
AH

Dr.-Ing. Avinash Hariharan

RWTH Aachen University

Hariharan, A. (Speaker)¹; Narayana Samy, V.P.¹; Berglund, I.²; Brasche, F.¹; Fischer-Bühner, J.³; Haase, C.¹; Krupp, U.¹; Nowak, B.⁴; Rob, P.¹; Schleifenbaum, J.H.¹; Yan, F.²; Šulák, I.⁵
¹RWTH Aachen University; ²QuesTek Europe AB, Solna (Sweden); ³Blue Power Casting Systems GmbH & Indutherm Erwärmungsanlagen GmbH, Walzbachtal/Wössingen; ⁴VDM Metals International GmbH, Altena; ⁵Institute of Physics of Materials, Brno (Czech Republic)
Vorschau
18 Min. Untertitel (CC)

Towards the development of high-performance alloys with superior properties (strength and creep), dispersoid-strengthened (DS) alloys manufactured via additive manufacturing (AM) present a promising opportunity for design of high-performance components (e.g. gas burner heads). Challenges arise in alloys not designed for AM due to complex laser-material interactions. Hence, the integration of multi-scale multi-physics experimental and computational methods, i.e., integrated computational materials engineering (ICME), in alloy design for AM is a promising approach to address this issue. This presentation emphasizes the use of an ICME framework to accelerate the development of DS alloys, focusing on process-structure-properties-performance relationships through a synergistic integration of various computational tools, including finite-element models, CALPHAD simulations, phase-field modelling, and further numerical simulations. The culmination of these efforts led to the successful design of a novel alloy, which was subsequently produced using AM. The experimental creep results demonstrated an impressive tenfold decrease in the creep strain rate and 500% increase in the creep life compared to the base alloy.


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