FEMS EUROMAT 2023
Poster
Oxidation and diffusion processes in multilayered TiSiN/TiN(Ag) coatings designed for high-temperature tribological applications
AB

Andrey Bondarev (Ph.D.)

University of Limerick

Bondarev, A. (Speaker)¹; Al-Rjoub, A.²; Fernandes, F.³; Polcar, T.⁴
¹University of Limerick; ²University of Coimbra; ³Polytechnic of Porto; ⁴Czech Technical University in Prague

The addition of metallic Ag with a low value of shear modulus to hard and wear-resistant phase is regarded as a promising approach to obtain nanocomposite coatings with reduced friction and wear in a wide temperature range. Ag-doped coatings were shown to have a self-lubricating effect both at room and elevated temperatures. However, Ag diffusion processes which govern high-temperature behavior of the coatings are difficult to control. Diffusion management appears to be one of the key challenges in the field and deposition of multilayered coatings can be one of the approaches to tailoring.

The present work investigates the structure evolution of a multilayered TiSiN/TiN(Ag) coating with heating, oxide scale growth, diffusion processes occurring during oxidation, and changes in the structure and chemical composition of the non-oxidized zone. The coatings have a multilayered structure with a bilayer periodic thickness of ∼40 nm. The TiN(Ag) layer consists of fcc TiN and Ag crystalline phases, where Ag nanocrystallites are homogenously distributed at the TiN grain boundaries. The TiSiN layer consists of fcc Ti-Si-N solid solution grains and an amorphous a-SiNx phase which segregates at the Ti-Si-N grain boundaries. In-situ hot-XRD analysis shows that the first signs of oxidation occur at 800 °C, when rutile-TiO2 starts to form. The oxidized part of the coating is Ag depleted, except the top layer terminating the structure, which contains some 1–3 nm Ag clusters. Ag diffuses towards the surface from oxidized zones. The cross-sectional analysis also shows no signs of recrystallization and structural changes, except for stress relaxation in the non-oxidized part after annealing at 800 °C. No Ag redistribution or diffusion is found in the non-oxidized part, even close to the interface with the oxide layer, which suggests the effectiveness of the multilayered design to mitigate uncontrolled Ag migration towards the surface.

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